14 of the Best Carry-On Cases for Frequent Travelers in 2025

What makes the best Carry-On cases in 2025? Frequent travellers know that a great carry-on isn’t just about convenience, it’s essential for a smooth journey. Whether navigating security, stowing your bag in an overhead compartment or bin, or packing efficiently for business trips and weekend getaways, the proper carry-on case makes all the difference.

With airlines tightening restrictions on size and weight and travellers demanding more from their luggage, the best carry-on luggage in 2025 needs to offer solutions that prioritise extra space, compression straps, and thoughtful features for modern travellers.

From more oversized carry-ons that push the limits of airline compliance to sleek designs that balance function and fashion, this guide highlights 14 of the best carry-on cases for frequent travellers available this year, ensuring reliability, style, and functionality.

Choosing a top pick means considering everything from grab handles and expansion zippers to the type of laundry bag included. Many brands now offer limited lifetime warranties, giving you extra peace of mind when investing in the best travel luggage.

How to Choose the Right Carry-On for Your Travel Needs

Picking the right carry-on depends on more than size, it’s about matching features to your travel habits. Consider the following when making a decision:

• Frequent Fliers: Need lightweight, durable options with silent spinner wheels for easy navigation through airports.
• Business Travelers: Prioritise sleek designs, built-in laptop compartments, and TSA-approved locks.
• Weekend Getaways: Should look for expandable options or hybrid duffel bags for flexible packing.
• International Travelers: Must check airline size restrictions and opt for compression straps to maximise space.

Some premium carry-on suitcases, such as the Travelpro Platinum Elite, offer advanced organisational features, including an interior compression system with a compression pad that helps keep clothes neatly packed and wrinkle-free. Similarly, brands like Away Carry-On and Carry-On Flex provide expandable designs that help travellers stay within weight limits while accommodating last-minute additions.

A well-designed carry-on should be capable of packing a week’s worth of travel essentials, including clothes, toiletries, and work items. The main compartment should be spacious, with well-thought-out sections for shoes, electronics, and toiletry bags. Interior pockets help with organisation, keeping dirty laundry separate from clean clothing.

Aluminium vs Polycarbonate vs Soft-Sided Carry-Ons

Choosing the right carry-on material is as important as selecting the right size and features. Aluminium, polycarbonate, and soft-sided luggage each offer unique benefits and drawbacks. Understanding the differences can help you make an informed decision based on your travel style.

Hard-sided cases (made of aluminium or polycarbonate) protect valuables during rough handling, making them ideal for international travel and flights.
Soft-sided cases provide easy access to essentials, often featuring exterior pockets for convenience.
Duffel bags are a lightweight alternative for those needing expandability for longer trips, especially if checking an additional checked bag isn’t ideal.

Aluminium Carry-Ons

Aluminium luggage is known for its premium, high-end feel and excellent durability. These cases are often associated with luxury brands and protect contents against heavy impacts and rough handling.

Pros:
Exceptional durability – Resistant to dents and scratches over time.
High-end aesthetic – Polished and stylish for business and frequent travellers.
Secure locks – These often feature integrated TSA-approved locks.
Rigid structure – Protects fragile contents from external pressure.
Cons:
Heavy – Aluminium cases tend to be significantly heavier than other materials.
Expensive – Premium pricing makes them less accessible for budget-conscious travellers.
Limited flexibility – Cannot expand, making packing adjustments difficult.
Visible wear – Scratches and dents accumulate over time, altering the look.

Best for: Business travellers and frequent fliers prioritising security and longevity over weight concerns.

Polycarbonate Carry-Ons

Polycarbonate is a lightweight yet strong material that balances durability and flexibility. Because it can absorb impacts and resist cracks, it has become one of the most popular choices for hard-shell luggage.

Pros:
Lightweight – Maximises packing allowance without adding unnecessary weight.
Impact-resistant – Absorbs shocks better than aluminium, reducing damage.
Flexible design – Some models feature expansion zippers for added storage.
Variety of colours and styles – Available in various designs and finishes.
Cons:
Prone to scuffs – While resistant to cracks, the surface can show scuff marks.
Less secure than aluminium – Can be punctured with enough force.
Mid-range pricing – More affordable than aluminium but pricier than soft-sided options.

Best for: Travellers who need a lightweight, durable carry-on with some flexibility and expandability.

Soft-Sided Carry-Ons

Soft-sided luggage is a favourite among travellers for its versatility and lightweight construction. Unlike hard-shell cases, softside suitcases are designed with fabric exteriors, making them more flexible when packing and fitting into tight spaces.

Pros:
Expandable storage – Many models feature extra packing space with expandable zippers.
More compartments – Built-in interior pockets and front pockets help keep essentials organised.
Lighter than hard-shell luggage – Reduces strain when lifting into an overhead bin.
More forgiving fit – Can be squeezed into tight storage spaces or under seats.
Cons:
Less protection – Fabric exteriors may not protect fragile items as well as hard-shell cases.
Fabric is more susceptible to wear, tearing, staining, or water damage.
Less secure – It can be cut more easily open than aluminium or polycarbonate cases.

Best for: Travellers who prioritise flexibility, extra compartments, and lightweight designs.

Cheap vs. Expensive Carry-Ons: Is It Worth the Investment?

A common debate among travellers is whether to invest in a premium carry-on or opt for a budget-friendly alternative that may need frequent replacement. While cheaper carry-ons might seem like a good short-term solution, they often have durability issues, less storage efficiency, and weak grab handles that may fail under stress.

On the other hand, premium carry-ons are built with reinforced zippers, high-quality wheels, and sturdy frames designed to withstand years of travel. Many high-end brands also offer limited lifetime warranties, ensuring your investment is protected in the long run. These cases are designed to survive international flights, multiple layovers, and even rough handling by baggage handlers.

If you travel only occasionally, a budget option may work for you. However, for frequent fliers, investing in a durable carry-on will likely save money over time by avoiding repeated replacements. Higher-end options also often come with features, such as built-in USB chargers, expandable compartments, and better interior layouts that optimise packing efficiency. Some even feature a front pocket for quick access to travel documents or essentials during transit.

Ultimately, the decision comes down to your travel habits. A premium carry-on is wise if you’re a road warrior constantly moving between airports. If you take just one or two short trips a year, a budget carry-on may be sufficient—just be prepared to replace it sooner than expected.

Also, consider where you’ll be rolling your luggage. If you frequently travel over cobblestone streets on an inter-Europe train trip as you make your way to and from the station, a case with a telescoping handle and rugged wheels is necessary.

The Samsonite Essens Spinner is the perfect carry-on for travellers who want a lightweight, sturdy, and secure suitcase with thoughtful design touches. Made from recycled polypropylene, it’s built to handle travel demands while staying easy to lift and manoeuvre. The three-point locking system means no more wrestling with zippers—just a smooth, secure closure for peace of mind. Inside, the removable, washable packing cubes keep everything neatly organised and fresh, while the 39L capacity offers plenty of space for all your essentials.

Glide through airports and city streets easily, thanks to the silent dual spinner wheels that offer effortless movement in any direction. The telescopic handle feels strong and comfortable, giving you complete control over your suitcase. And with its colours, you’ll never lose sight of your luggage again. With eco-friendly materials, secure locking, and a well-designed interior, the Essens Spinner is a stylish, practical, and travel-ready choice for your next journey.
Samsonite.com

The Props Carry-On is not just another suitcase, it’s a game-changer for travellers who value efficiency and innovation. It’s unique built-in stand lets you prop it up anywhere, turning your bag into a mobile workstation or instant table for your coffee, laptop, or in-flight essentials. The ultra-lightweight polycarbonate shell keeps it strong yet easy to lift, while the expandable design gives you extra packing space when needed. Inside, the compression system and built-in divider help maximise storage so you can fit more without the bulk.

Designed for smooth and silent rolling, the 360° spinner wheels glide effortlessly over airport floors and rougher surfaces. The USB passthrough ensures your devices stay charged on the go, while the TSA-approved lock keeps everything secure. With a sleek Graphite finish, this case looks as sharp as it performs. Whether you’re working on the move or need a carry-on that adapts to your travel needs, the PROPS Carry-On is a stylish, and highly functional choice.
propsluggage.com

Designed for travellers who want strength without excess weight, this carry-on combines a recycled polycarbonate shell with an aluminium frame to balance protection and performance. Reinforced corner bumpers add extra impact resistance, while the silent 360° Hinomoto wheels ensure effortless gliding through airports and city streets. Ditch the zippers—its secure latch system with a clamshell opening makes access quick and frustration-free.

The Db Ramverk Pro Carry-On takes organisation seriously with a modular divider system, allowing you to customise your packing while compression straps keep everything secure. A dedicated laptop pocket fits devices up to 16 inches, making it a smart choice for both work and leisure. The brushed silver finish isn’t just sleek—it’s made to age beautifully, telling the story of your travels over time. Whether you’re heading for a weekend escape or a long-haul adventure, this precision-built case delivers a smart, stylish, and travel-ready experience.
dbjourney.com

Travelling with tech just got easier. The July Carry-On Pro is designed for seamless access to your essentials. It features a magnetic SnapSleeve™ that securely holds your laptop, tablet, or documents within easy reach. Whether breezing through airport security or settling in at a café, the detachable sleeve lets you move effortlessly without unpacking your entire bag.

Power on the go is no problem with the built-in ejectable USB-C power bank, keeping your devices charged no matter where your travels take you. The aerospace-grade German polycarbonate shell ensures a lightweight yet impact-resistant build, while silent 360° spinner wheels provide smooth movement across any surface. Smart, sleek, and designed for modern travellers, the Carry-On Pro is the ultimate companion for those who need efficiency, style, and tech-friendly features in one case.
july.com

Flying with budget airlines? The American Tourister Sea Seeker 45cm is designed to fit strict low-cost carrier size restrictions so that you won’t be hit with unexpected fees at the gate. It is just 45cm tall and meets the cabin baggage requirements of airlines like Ryanair and Wizz Air, making it a hassle-free choice for short-haul trips. Its softshell design keeps it lightweight, while the front zippered pocket gives you quick access to travel essentials like passports, tickets, and snacks.

Built for easy mobility, this compact case features smooth-rolling two-wheel construction and a sturdy telescopic handle, making navigating busy terminals effortless. The spacious main compartment maximises packing capacity while keeping things compact. With a lightweight frame and travel-friendly dimensions, the Sea Seeker 45cm is a smart, budget-friendly choice for travellers who need a reliable carry-on that won’t hold them back.
americantourister.com

Packing just got easier with the Briggs & Riley Global 2 Wheel Carry On, featuring the one-touch CX® expansion system. This system gives you extra space when you need it without the hassle. A simple press expands the case, adding up to 25 percent more packing capacity, and then compresses back down for a perfect fit in overhead bins. There is no struggling with zippers or squeezing in last-minute items—just effortless, stress-free packing.

Inside, the built-in garment folder with a foam roll bar keeps suits, dresses, and shirts wrinkle-free, making it a top choice for business travellers. The flat packing interior maximises every inch of space, while the smooth-gliding two-wheel system ensures a steady, controlled roll through airports and city streets. Designed for efficiency and organisation, the Global 2-Wheel Carry-On is the perfect travel companion for expandability, wrinkle-free packing, and a seamless journey.
briggs-riley.com

Compact, stylish, and built for short trips, the TUMI 19 Degree Compact Brief is the perfect one- to two-night travel companion. Designed to fit effortlessly in overhead bins, its small yet spacious interior provides just the right amount of room for your essentials. Whether it’s a quick business trip or a weekend getaway, this carry-on keeps everything organised without adding bulk.

The removable laptop pocket adds flexibility, letting you travel lighter or keep your tech separate when needed. Four smooth-gliding wheels ensure effortless movement, while the sleek hard-shell design brings a refined look. The 19-Degree Compact Brief delivers efficiency, mobility, and premium style in a perfectly sized package, ideal for those who pack smart and travel light.
tumi.com

Designed for travellers who value control and security, the Aer Carry-On features a Hinomoto wheel brake system that keeps your suitcase exactly where you left it. Whether you’re on a moving train, navigating a sloped terminal, or waiting at a busy airport, a simple press of the brake prevents your case from rolling away—giving you peace of mind in any situation.

For added security, the hidden smart tracker pocket discreetly stores an AirTag or Tile so you can always keep track of your luggage. A lightweight yet strong polycarbonate shell backs the sleek, minimalist design, while the smooth 360-degree wheels make every journey effortless. Combining innovative safety features with premium materials, the Aer Carry-On is built for travellers who want convenience, security, and thoughtful functionality in one flawlessly designed case.
aersf.co.uk

Small in size but big on capability, the Gomatic Navigator Carry-On 37L is built for travellers who want backpack-sized convenience with serious packing power. Designed to fit effortlessly in overhead bins, it offers a 37-litre capacity that expands to 44 litres, giving you the flexibility to pack for up to five days of travel without the bulk of a full-size suitcase.

The expansion system is perfect for those needing extra space on longer trips, while the rugged polycarbonate backplate and water resistant materials protect everything. Smooth gliding Hinomoto wheels and a sturdy telescopic handle ensure effortless movement, while the organised interior with compression straps maximises every inch of space. Whether it is a quick getaway or a longer adventure, the Navigator Carry-On delivers versatility, strength, and smart design in a compact form.
US: nomatic.com EU: gomatic.com

For travellers who appreciate the charm of classic luggage with modern functionality, the Globe-Trotter Centenary Carry-On is a masterpiece of timeless design. Handcrafted in England using heritage Vulcanised Fibreboard, it echoes the elegance of travel’s golden age while offering the strength to withstand today’s journeys. The rich green and brown leather trim, brass hardware, and traditional hand-finished details make it a suitcase that feels as refined as it looks.

Beneath its vintage-inspired exterior, this carry-on is designed for effortless travel. The two-wheel system and a sturdy telescopic handle ensure smooth movement, while the spacious, well-organised interior keeps your belongings neatly arranged. Beyond just luggage, the Centenary Carry-On is an investment in style, craftsmanship, and tradition—perfect for those who believe that true luxury never goes out of fashion.
globe-trotter.com

A modern classic, the Away Bigger Carry-On is easily one of the most popular and recognisable suitcases of recent years. Designed for travellers who want maximum packing space without checking a bag, its thoughtfully expanded dimensions fit in most overhead bins while giving you extra room for longer trips. The minimalist design has made it a favourite among frequent flyers, proving that style and practicality can go hand in hand.

Built for today’s traveller, the Bigger Carry-On features an ultra-strong polycarbonate shell, 360-degree spinner wheels for effortless movement, and a compression system that lets you pack more without the bulk. A hidden laundry bag separates dirty clothes, while an optional ejectable USB charger ensures your devices stay powered on the go. The Bigger Carry-On isn’t just a suitcase—it’s a travel essential, trusted by countless flyers, and designed to be the go-to carry-on for years to come.
awaytravel.com

Refined, resilient, and designed for modern travel, the Timothy Cavendish Cabin Case perfectly blends British craftsmanship and cutting-edge engineering. Its aerospace-grade aluminium-magnesium alloy shell offers unmatched protection while maintaining a sleek, sophisticated look. The riveted corner reinforcements and leather-wrapped handles add a touch of heritage-inspired luxury, making it a statement piece as much as a travel essential.

Functionality meets elegance with the whisper-quiet spinner wheels, ensuring smooth, effortless movement across terminals and city streets. Inside, a plush navy lining and custom interior compartments keep your belongings perfectly organised, while the precision-engineered latch locks provide security without the fuss of zippers. For travellers who demand strength, style, and timeless appeal, the Cavendish Cabin Case is a premium choice built to last a lifetime.
timothy.london

Step into the world of luxury travel with the Carl Friedrik Carry-On Core, an entry point into high-end luggage without compromising on the features that define premium suitcases. Crafted with a lightweight yet robust polycarbonate shell, it delivers the refined look and feel of luxury cases at a more accessible level. The full-grain leather detailing adds a touch of sophistication, ensuring it stands out with timeless style.

Designed with meticulous attention to detail, it features whisper-quiet Hinomoto wheels for effortless gliding and an aerospace-grade aluminium handle for smooth, controlled movement. Inside, a bespoke compression system keeps your belongings neatly in place, while the expansion zipper provides extra flexibility for unexpected additions. The Carry-On Core blends elegance, practicality, and expert craftsmanship, making it the perfect first step into the world of high-end luggage.
carlfriedrik.com

A true travel icon, the RIMOWA Original Cabin is the ultimate aluminium suitcase. Its design has stood the test of time and only improves with every journey. Made from high-grade anodised aluminium, this case is built to handle anything. Scratches, scuffs, and dents add to its character rather than diminishing its appeal. It is not just luggage; it is a statement piece that tells the story of your travels.

Beyond its timeless aesthetic, the Original Cabin is packed with premium features. The ultra-smooth Multiwheel system, engineered in Germany, ensures effortless manoeuvrability, while the sturdy TSA-approved locks and flex divider interior keep your belongings secure and perfectly organised. Whether it is your first trip or your hundredth, this case ages beautifully, travels flawlessly, and remains the gold standard for aluminium luggage.
rimowa.com